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woodwork shop How to Set up a Woodworking Shop - Pt. I PDF Download

woodwork shop

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Well walk you through the gear youll need to form a carpentry shop from scratch woodwork shop. In this telecasting Jim goes over shop place needful workshop fixtures and condom. Set upwards your own home workshop woodwork shop.

woodwork shop

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woodwork shop

woodwork shop


woodwork shop

woodwork shop

woodwork shop

Heat up your Cool your shop. If you are interested inward participating inward the. Results ane 24 of 86467.

Last year I decided I wasnt happy with the lighting in my shop. When I first started out, I went for bright and cheap. Then I went for brighter. Then I went for brightest. I ended up with a ceiling full of florescent "shoplites". Plenty bright - plenty cheap.

For a long while, all was right with the world. Then something happened - I discovered the power of shadows. Directional light. Its a whole new world.

What I had was very bright, but very flat. No shadows. Time for an overhaul. I changed to halogen track lighting. And after hours on top of ladders, I came up with a set-up I really like - most on the ceiling, but one smaller track on the wall opposite the bench. I tried to balance general area lighting with the needs of specific work areas. Its not as bright, in an overall sense, but it is decidedly easier on my eyes, and even my mood. Details really stand out under the directional light. Plane tracks for example - where the florescent lights washed out the surface of the board, the directional lights really make the tiny ridges jump into relief.

Here are three sets of before (left) and after (right) photos. They dont really do it justice, but I think you can get a sense of the difference (especially if you click on them to make them larger). And, as a secret bonus, since they were taken months apart, its also kind of fun to see how many differences there are in the shop details - at least for me - it reminds me of something in the old "Highlights" magazines they had in my doctors office when I was a kid...








Side Note: in the third pair of photos you can see the sole survivor from my pre-neanderthal days. Even though it has not been plugged in for over three years, I have hung on to the bandsaw for several reasons:

1. It was my first large powertool, and as such has residual sentimental value.
2. I dream of building a small wooden boat - and resawing that much wood might be too much even for me - I suppose at some point idealism does connect to pragmatism...
3. It serves as a handy rack for various objects, such as: the full face shield and ear protection that I no longer need to wear, the tool rests for my spring-pole lathe, and the breast bib for occasional use with the shavehorse.

So, Im sure that regular readers of this blog are familiar with my total lack of time reality. But just in case you might be thinking, "Hey, that Dan guy sure seems like hes on top of things time wise!"* I give you the following example.

My self established goal was to have 7 student created workbenches in our school shop by the end of 2010. How did I do? Well, not too good by that benchmark (err...sorry). Its June of 2011, school is out for summer, and we have one bench 99% finished, and 6 more somewhere around 50% finished.

Of course, in the big picture things are much, much better than that. We now have approximately 70 students who know how to measure, saw, glue, and plane. Theres more: they have also been introduced (watching only) to sharpening plane irons by hand; they can bore with bit and brace and hand drill; they know the difference between jointer, jack, smoother and scrub; they have experienced the joy of shavings; they have discovered the satisfaction of working with their own hands to make something beautiful, useful and real. And as a bonus, they can explain (and debunk) numerous theories on the infamous saw nib!

So who cares if my original goal was not met - it was entirely unrealistic in the first place. Its the process, not the product - the journey, not the destination.

Now lets take a look at that new bench:




The bench is 5 1/2 feet long and the two separate tops are each 12" wide, which with the tool tray makes the whole thing about 2 1/2 feet wide. The tops are about 28" from the floor. The slats on the shelf conceal about 120 lbs of cement pavers spanning between the "L" shaped stretchers; combined with the robust build of the bench, that makes these quite heavy.

I went with the split top with tray for a couple of reasons. First, although I dont like a tool tray for myself, I think with students, it will help protect tools from falling off the benches. Second, the tray down the center creates a boundary for each student and should keep bench space evenly divided. Of course, when needed, the tray can easily be spanned (or filled for that matter) to utilize the full width of the bench.

This bench also features an updated version of the hockey puck leveler feet. Ill post more details on this later, but heres a quick summary of the new, much simpler system. First, I bored holes in the bottom of the legs that were slightly deeper than the length of a 5/8" all thread connecting nut. The holes were sized to be slightly smaller than the nut, which was then hammered in for a tight fit. The adjustable part is a 5/8" carriage bolt which is the same length as the nut. The rounded head sits in a shallow hole bored into a hockey puck, with the square shank "nut" part still above the level of top of the puck. This allows for an open-ended wrench to slide in and turn the bolt for very easy vertical adjustment. No jam nut, no washers, no lifting of the bench and puck removal to hold the bolt from rotating... I wish I had thought of this years ago - just simple and effective.

All that remains to do (the 1%) is to plane the ends (they are just straight from the saw), have each student stamp their initials into each piece they cut, plug the bolt holes in the top, bore the holes for our Gramercy holdfasts, do a little more flattening, and make wooden faces for the vise jaws. That might seem like more than 1%, but youd be surprised how much work/time is already vested.

Oh, and the shop wasnt really that empty - were getting ready to move it down to the ground floor. Slab floor - no more bouncing! Yay! Exterior door - easy wood handling! Double Yay!

Im sure Ill get some shots of the new, new shop up early next fall. But wait, thats a time related goal, and you know how I am with those...

* I have no idea why you would ever be thinking such a thing, but lets just go with it...